OEM/ODM Inquiries: +86 186 0305 9650 | ivy.xiao@tuorde.com

Truck Batteries & AI-Enabled RV Batteries | OEM/ODM & Private Label

RV Lithium Battery Size Comparison Guide

RV BATTERY SIZE & SELECTION GUIDE

RV Lithium Battery Size Comparison Guide

Compare Group 24, Group 27 And Group 31 LiFePO4 Batteries

Find the right lithium battery for your RV by comparing enclosure dimensions, capacity options, terminal positions, charging compatibility and Smart BMS requirements.

TUORDE RV lithium battery size comparison showing Group 24 Group 27 and Group 31 LiFePO4 batteries with length width and height measurements
Dimensions shown apply to the illustrated housings. Confirm the selected model’s approved mechanical drawing, terminal layout and installation clearance before ordering.

GROUP 24

Compact Installation

GROUP 27

Balanced RV Options

GROUP 31

Extended Platform Options

Application positioning only. Group size does not establish a capacity ranking.

02 / COMPARE THE PLATFORMS

Group 24 vs Group 27 vs Group 31 Lithium Battery Comparison

Battery group size is a starting point for installation fit. Actual battery dimensions, capacity, terminal arrangement and electrical specifications must be verified for the selected model.

RV lithium battery size chart — platform references, not interchangeable model specifications
SpecificationGroup 24Group 27Group 31
Battery platformGroup 24 LiFePO4 enclosure optionGroup 27 LiFePO4 enclosure optionGroup 31 LiFePO4 enclosure option
Physical dimensions
Length × Width × Height
Confirm with model datasheetConfirm with model datasheetConfirm with model datasheet
Capacity options100Ah configuration100Ah / 120Ah configurations100Ah / 120Ah configurations
Nominal voltage12.8V12.8V12.8V
Nominal energy1,280Wh at 100Ah1,280Wh at 100Ah
1,536Wh at 120Ah
1,280Wh at 100Ah
1,536Wh at 120Ah
Battery weightConfirm with model datasheetConfirm with model datasheetConfirm with model datasheet
Terminal positionConfirm with model datasheetConfirm with model datasheetConfirm with model datasheet
Continuous BMS discharge currentConfirm with model datasheetConfirm with model datasheetConfirm with model datasheet
Smart BMS communication optionsConfirm with model datasheetConfirm with model datasheetConfirm with model datasheet
RV installation considerationsCheck tray footprint, hold-downs and cable clearance.Balance enclosure fit with the selected energy and current ratings.Verify available tray space, terminal access and the selected electrical ratings.

Scroll horizontally on smaller screens. Nominal energy is calculated from 12.8V × rated Ah.

Compare actual products, not group-size assumptions. A Group 31 battery does not automatically have more Ah than a Group 27 battery. Dimensions, BMS current, terminal layout and communication availability remain model-specific.

03 / CHOOSE AN INSTALLATION PLATFORM

Which RV Lithium Battery Group Size Should You Choose?

Match the available installation space to your energy and current requirements, then review the appropriate platform below. Browse AI Smart RV Batteries to compare model-specific configurations.

02 — GROUP 27

Balanced RV Power Options

Evaluate this platform when balancing available tray space with house-battery energy and current requirements.

Explore Group 27 Lithium Batteries

03 — GROUP 31

Extended RV Battery Platform Options

Review the enclosure drawing and electrical ratings when considering a Group 31 replacement or a new RV power system.

Explore Group 31 Lithium Batteries

04 / MEASURE BEFORE SELECTING

How To Measure Your RV Battery Compartment

Before replacing a lead-acid battery with LiFePO4, compare the available battery compartment space with the complete mechanical drawing of the selected lithium battery.

TUORDE Group 31 RV LiFePO4 battery dimension measurement guide showing length width height terminal clearance and cable installation space

01 — Length

Measure usable battery tray length, including housing projections and mounting restrictions.

02 — Width

Confirm battery body width, retaining straps and side clearance.

03 — Height

Allow space for battery terminals, protective covers, cable bends and the compartment lid.

04 — Terminal Position

Verify positive and negative terminal locations, polarity, cable reach and connector requirements.

05 — Installation Clearance

Check battery mounting, service access and model-specific installation requirements.

TUORDE 12V 100Ah LiFePO4 battery installed in an RV battery compartment showing mounting tray terminal clearance cable routing and installation space
Physical fit alone does not guarantee electrical compatibility. Check charging, discharge current and system integration alongside dimensions.

05 / ENERGY, LOAD AND OPERATING TIME

Battery Capacity vs Physical Size: What Matters for RV Runtime?

Enclosure size answers “will it fit?” Capacity and power demand answer “how long can it run?” Use both checks when selecting a LiFePO4 battery for an RV.

Battery group size
A physical fit reference used to begin enclosure selection. It does not fix capacity or electrical ratings.
Battery capacity (Ah)
Rated charge capacity. Compare it at the same nominal voltage and with the stated test conditions.
Nominal voltage (V)
The voltage used to express rated battery energy. It is different from charging voltage and varies from actual operating voltage.
Nominal energy (Wh)
Nominal voltage multiplied by rated amp-hours. This is a rating calculation, not a measured runtime result.
Usable energy
The energy available within the selected battery’s operating limits and your planned reserve. Temperature, load and battery condition can affect it.
Electrical load (W)
Power demand from connected equipment. AC loads also draw energy through inverter losses.
Runtime
Operating time at the intended load. Variable appliances, cycling loads and charging inputs change the result.

NOMINAL ENERGY CALCULATION

Nominal Energy (Wh) = Nominal Voltage (V) × Capacity (Ah)

12.8V × 100Ah = 1,280Wh

12.8V × 120Ah = 1,536Wh

Illustrative nominal energy calculations, not measured usable energy or runtime guarantees.

Build a runtime estimate from your actual loads

For a steady AC load, an initial estimate is: runtime ≈ nominal energy × assumed available-energy fraction × inverter efficiency ÷ AC load power. Include other loads separately and check the selected battery’s limits.

Illustrative assumptions only: 1,280Wh × 80% available-energy budget × 90% inverter efficiency ÷ 300W ≈ 3.1 hours. The 80% budget and 90% efficiency are planning assumptions, not TUORDE product specifications. Actual runtime changes with load, temperature, battery condition and system operation.

A high-capacity battery can still be unsuitable if its BMS current rating cannot support the required power.

06 / MATCH THE ELECTRICAL RATINGS

Match BMS Current And Charging To Your RV System

Continuous current

Add simultaneous DC loads and inverter battery-side demand. Check both continuous BMS limits and allowable cable, connector and protection ratings.

Startup demand

Review inverter surge power, motor startup loads and the battery’s permitted peak current and duration. A peak rating is not a continuous rating.

Charging compatibility

Confirm LiFePO4 charging voltage, combined charging current and operating temperatures. Verify converter, solar and alternator charging equipment separately.

Parallel or series configuration

Use only arrangements approved for the selected models. Confirm battery matching, BMS behavior and wiring requirements before changing system voltage or capacity.

Illustrative current calculation: A 1,000W AC load at an assumed 12.0V battery operating voltage and 90% inverter efficiency draws about 93A before other DC loads. This is a calculation example, not a BMS recommendation. Use actual minimum operating voltage, equipment efficiency and surge requirements for final selection.

Use the RV Lithium Battery Compatibility Guide for charging and integration checks. For a chemistry change, review RV Lead Acid To Lithium Battery Replacement.

07 / SELECT THE CONNECTED FEATURES

Smart BMS & AI Features Beyond Battery Size

Select battery intelligence, app access and system interfaces independently of enclosure size.

AI Battery Insights

Selected configurations provide runtime estimates, abnormal drain alerts, battery health insights and One-Tap Smart Troubleshooting for battery diagnostics and guided solutions. These functions do not perform physical battery repair.

Bluetooth Monitoring

View SOC, voltage, current and temperature through a compatible mobile app.

CAN / RS485 Integration

Connect compatible RV equipment through validated communication protocols. Confirm the equipment model, firmware and interface requirements before integration.

Feature availability depends on the battery model, BMS hardware, firmware and app configuration. Explore Smart BMS & AI RV Battery Technology for supported monitoring and integration options.

08 / SPECIFY THE COMPLETE BATTERY

OEM Battery Sizing And Configuration Review

For a new RV platform or private-label program, define the installation envelope and electrical requirements together. An OEM review can cover enclosure format, terminal arrangement, capacity, BMS limits and communication interfaces.

Prepare the project inputs

  • Compartment drawing, mounting method and terminal clearance
  • System voltage, daily energy use and required autonomy
  • Continuous loads, inverter surge and charging sources
  • Operating temperatures and communication equipment
  • Annual volume, branding requirements and launch timeline

Review one complete configuration

Finalize the mechanical drawing, electrical datasheet and interface requirements for the same model. Avoid mixing specifications from different battery platforms. Request model-specific datasheets and mechanical drawings for engineering review.

Explore RV Battery OEM & Private Label Solutions

09 / TECHNICAL QUESTIONS

RV Lithium Battery Size Comparison FAQ

Practical answers for comparing enclosure formats, energy ratings and RV system requirements.

What is the difference between Group 24, Group 27 and Group 31 lithium batteries?

The group designation is a starting point for physical fit. Compare the selected batteries’ dimensions, terminals, rated capacity and BMS current. A larger group reference does not guarantee higher amp-hours or longer runtime.

Does a Group 31 lithium battery always have more capacity than a Group 27 battery?

No. TUORDE Group 27 and Group 31 platform options both include 100Ah and 120Ah configurations. Compare model-specific capacity and nominal energy rather than ranking batteries by group number.

Are all lithium batteries in the same group size identical in dimensions?

No. Housing details, terminal height and mounting features can differ between models. Use the complete mechanical drawing and measure the available battery compartment before choosing a replacement.

How do I calculate nominal energy for a 12V LiFePO4 RV battery?

Multiply nominal voltage by rated capacity. A 12.8V 100Ah battery has 1,280Wh of nominal energy, while a 12.8V 120Ah battery has 1,536Wh. Usable energy and runtime depend on the selected model and operating conditions.

Can I choose an RV lithium battery using amp-hours alone?

No. Also compare voltage, physical fit, continuous and peak discharge capability, charging limits and operating temperature. For batteries with different voltages, watt-hours provide a clearer energy comparison than amp-hours alone.

What clearance should I leave around my RV lithium battery?

Follow the selected model’s installation instructions. Include space for terminals, protective covers, cable bends, retaining hardware and service access. There is no universal clearance value that fits every battery enclosure and RV compartment.

How do I match BMS current to my RV inverter?

Estimate battery-side current from inverter output power, battery voltage under load and inverter efficiency. Then verify continuous demand, startup surges, other DC loads and the selected battery’s BMS limits. The final configuration must be checked against the equipment specifications.

Do Group 24, Group 27 and Group 31 batteries use the same charging settings?

Group size does not determine charging settings. Verify the selected LiFePO4 battery’s charging voltage, current limits and temperature requirements against the converter, solar controller and alternator charging equipment.

Can TUORDE customize battery dimensions and Smart BMS communication?

TUORDE supports OEM reviews for battery housings, terminal arrangements, capacity, BMS configuration and communication options. Bluetooth, CAN and RS485 availability depends on the selected configuration and validated equipment protocols.

FROM FIT CHECK TO BATTERY SELECTION

Discuss Your RV Battery Sizing & OEM Project

Share your compartment dimensions, energy demand, inverter loads and charging equipment. TUORDE engineers can help review the right LiFePO4 battery platform and configuration.

For RV manufacturers, distributors, upfitters, installers and system integrators.