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MT100 Battery Engineering Case Study

SPECIALTY ELECTRIC MOBILITY · MT100

Compact High-Power Battery Design for Electric Motorcycles

The MT100 project addressed a compact, high-power battery for an electric motorcycle. Packaging, weight and mechanical loading influenced the enclosure, cell layout, interconnect process and customized BMS.

360V · 16.8Ah reported pack

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Red off-road motorcycle shown as an electric motorcycle battery application reference
Electric motorcycle application reference showing vehicle layout and battery integration context.

Project Overview

This case documents a custom traction-battery project. It illustrates an engineering approach to one application; it is not a drop-in replacement product or a specification for TUORDE’s 24V truck starting and parking batteries.

Engineering Challenges

Compact packaging

The customer requested a battery that was as compact and lightweight as possible.

High-power duty

Discharge demand and BMS current control had to be reviewed within the available mechanical envelope.

Mechanical loading

The brief specifies an impact requirement and a reinforced enclosure, making structural design part of the battery development work.

Customized Battery Solution

Customized BMS and cell layout

The project combined high-rate cells with a tailored battery management system and a constrained cell arrangement.

Reinforced enclosure

The source describes ribs and buffer layers in a die-cast aluminum case, with attention to mold release and manufacturing feasibility.

Heat transfer and joining

Fin geometry, forced convection, cell-tab joining, plasma cleaning and visual inspection were part of the documented solution.

Motorcycle battery installation reference showing a TUORDE-branded pack being lowered into a red off-road motorcycle frame
Electric motorcycle battery installation reference showing battery positioning and frame integration.

Source-Reported System Specifications

Values transcribed from MT100 Case Study V1.1.pdf; not a general product datasheet.
ParameterSource-reported project information
ApplicationElectric motorcycle traction battery
Reported battery pack360V / 16.8Ah
Cell technology describedHigh-rate LFP cells
BMSProject-specific battery management system
EnclosureReinforced die-cast aluminum housing
Thermal designFin design and forced-convection heat dissipation

The source also describes a 100-series / four-parallel BMS configuration alongside LFP cells and a 360V pack. The electrical topology and voltage basis require confirmation against the project drawings. No calculated energy or discharge-rating equivalence is inferred here.

Design and Integration Highlights

Power and space

The development scope linked power objectives with a motorcycle-specific battery envelope.

Manufacturing integration

The case connects structural reinforcement, casting considerations and interconnect inspection.

Image provenance

The motorcycle photograph in the original brief is reference-only. This page instead shows a source-supplied battery design rendering.

Project Results

The MT100 brief reports a completed 360V / 16.8Ah battery pack, at least 3,000 cycles at 80% depth of discharge, a vehicle weight below 120kg and riding time of up to six hours per charge. The weight is for the vehicle, not the battery. Runtime is a source-reported project outcome and is not a guarantee for other vehicles or duty cycles.

The case brief is TUORDE-supplied project documentation. Detailed test methods, acceptance records and applicable configuration drawings are available for discussion; no independent validation or universal performance guarantee is implied.

TECHNICAL RESOURCE

MT100 Electric Motorcycle — Project Brief

Review the project summary, engineering approach, and source-documented battery specifications in the PDF brief.

Download PDF

Related Engineering Capabilities

Discuss battery architecture, thermal design, structural integration, BMS interfaces and prototype verification for your application.

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Case reference: MT100. Include this reference and your own operating requirements in the inquiry.